ZL3 Zinc Alloy

Hot chamber pressure diecasting Zinc alloy.

ZL3 is a pressure die casting zinc base alloy which conforms to BS EN 1774 and is one of a family of versatile high grade zinc alloys manufactured by Brock Metal.

Application

ZL3 is a general-purpose alloy and is primarily used for producing castings for a variety of applications on a hot chamber pressure die casting machine. The alloy's mechanical and physical properties make it ideal for use in castings for the engineering and automotive industry, household equipment and utensils, office equipment, builder's hardware, locks, toys, giftware etc. ZL3 is easily machined, buffed, polished, lacquered and electroplated for decorative or functional purposes.

When designing a stressed component using ZL3 further reference should be made to the alloys properties, at elevated temperatures, after natural or artificial ageing and the alloys creep properties.

Alloy Designation ZnAl 4 Colour code White + yellow.
Short designation ZL 3 Alloy Number. ZL0400
Chemical composition of Ingots.
Al Cu Mg Pb Cd Sn Fe Ni Si
Minimum 3.8 -- 0.035
Maximum 4.2 0.03 0.06 0.003 0.003 0.001 0.020 0.001 0.02
MECHANICAL PROPERTIES
Supplied in diecast form. As Cast Aged
Tensile strength 283 MPa 241 MPa
Yield strength 221 MPa --
Impact strength 58 Joules 56 joules
Elongation 50mm 10% 16%
Shear strength 214 MPa --
Compressive yield strength 413 MPa --
Fatigue Strength 48 --
Hardness BHN 500Kg 82 max 72 max
PHYSICAL PROPERTIES
Melting range 381 - 387° C
Density 6.7 g / cm3
Coefficient of Thermal expansion 27.4 um/m0 C
Thermal Conductivity 113 W/m0 C
Electrical Conductivity 27 % IACS
Electrical Resistivity 6.3694 u ohm-cm at 200 C
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Chelyabinsk Zinc Plant

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